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One of our largest spring testers, the FLASH 36's framework is capable of testing parts with loads of up to 50,000 lb. This tester is designed around large parts and heavy loads with plate diameters up to 24" and parts up to 36" in length. The FLASH 36 has a complete interlocked enclosure and a removable top plate to accommodate a large thru-rod assembly (up to 12" Ø) for testing parts that tend to buckle under load. This optional thru-rod accessory kit is pneumatically powered and easy to use. In August, 2012, We completed a redesign and build of the FLASH 36 for a large transit authority that includes a Spring Auto-Loader mechanism for shuttling heavy parts (like 100 lb. railcar suspension springs) in and out of the tester. We also modified the loading door and thru-rod assembly to be pneumatically powered. In addition to these upgrades, we added a spring squareness tester attachment that fits onto the machine next to the Spring Auto-Loader so the operator can manually test each spring's straightness.
FLASH 36 Gets Upgraded:
FLASH 36 Datasheet (921 KB)- FLASH 25 & 36 User Manual (1.5 MB)
Standard Features
- Standard 36" range
- Standard 36" stroke
- Up to 24" Ø platform (12" standard)
- Standard 0.0005" length resolution
- 2,000 to 50,000 lb load capacities
- FLASH interface
- Adjustable travel / test speed
- Compression and extension testing of force and length
- Touch screen / Full color LCD graphics
- Integrated Windows 7
- Digital calibration
- NIST traceable calibration
- Built in deflection compensation
- Multiple measurement units (mm, in, lb, kg, N)
Safety Features
- Full interlocked enclosure
- Test abort button
- Easy access to emergency shutoff
- Mechanical overload stops
- Software length / force limits
Mechanical Features
- 240 volt three phase servo drive
- Rigid preloaded linear bearings
- All metal telescoping ball screw covers
- Sturdy quad ball-screw design
- Triple load cell platform for maximum off-center load capacity
- Smart interchangeable load cells (choose from 6)
- Twist Under Load option on 35,000 and 50,000 lb systems
- Up to 12" Ø thru-rod capability
- Pneumatic thru-rod option
- Spring Auto-Loader
- Optional Spring Squareness Tester
Connectivity
- Ethernet port for PC network access
- USB for easy printing / software updates
- RS 232
- Automation interface
- Remote support / diagnostic capability via the internet
 Force Specifications |
||
|---|---|---|
| Load Cell Capacity |
Standard Resolution | |
| 0-20% FS | 20-100% FS | |
| 2,000 lb | 0.05 lb | 0.5 lb |
| 907 kg | 0.02 kg | 0.2 kg |
| 8,896 N | 0.2 N | 2 N |
| 5,000 lb | 0.1 lb | 1 lb |
| 2,268 kg | 0.05 kg | 0.5 kg |
| 22,241 N | 0.5 N | 5 N |
| 10,000 lb | 0.2 lb | 2 lb |
| 4,536 kg | 0.1 kg | 1 kg |
| 44,482 N | 1 N | 10 N |
| 20,000 lb | 0.5 lb | 5 lb |
| 9,072 kg | 0.2 kg | 2 kg |
| 88,964 N | 2 N | 20 N |
| 35,000 lb | 1 lb | 10 lb |
| 15,875 kg | 0.5 kg | 5 kg |
| 155,687 N | 5 N | 50 N |
| 50,000 lb | 2 lb | 20 lb |
| 22,679 kg | 1 kg | 10 kg |
| 222,411 N | 10 N | 100 N |
| Accuracy = ± Full Scale Resolution x 2 | ||
| Length Specifications |
|---|
| Standard Resolution |
| 0.0005 in (± 0.001 in) |
| 0.01 mm (± 0.02 mm) |
| Ordering Information | ||
|---|---|---|
| Part Number | Description | Price |
| Tester | ||
| 050-0000-0062-00 | FLASH 36 (20,000 lb capacity, 18" Ø platforms) | Quote |
| 050-0000-0141-00 | FLASH 36 (35,000 lb capacity, 18" Ø platforms) | Quote |
| 050-0000-0100-00 | FLASH 36 (50,000 lb capacity, 24" Ø platforms) | Quote |
| Factory Options | ||
| 025-0000-0752-01 | FLASH 36 with Spring Auto-Loader | Quote |
| 025-0000-0299-00 | Sorter / Automation Interface Port | Quote |
| FLASH Tester Software - Click here for more info | ||
| 050-1000-0039-00 | Basic Software Package | Quote |
| 050-1000-0039-01 | Extra Software Package | Quote |
| 050-1000-0039-02 | Pro Spring Software Package | Quote |
| 050-1000-0039-03 | Fatigue Testing Software Package | Quote |
| 050-1000-0039-04 | Pro Material Software Package | Quote |
| 050-1000-0039-05 | Pro Ultimate Software Package | Quote |
| Load Cells | ||
| 025-0000-0885-01 | 1,000 lb Load Cell with Spring Auto-Loader (18" Ø platform) | Quote |
| 025-0000-0885-03 | 3,000 lb Load Cell with Spring Auto-Loader (18" Ø platform) | Quote |
| 025-0000-0885-06 | 6,000 lb Load Cell with Spring Auto-Loader (18" Ø platform) | Quote |
| 025-0000-0885-10 | 10,000 lb Load Cell with Spring Auto-Loader (18" Ø platform) | Quote |
| 025-0000-0885-20 | 20,000 lb Load Cell with Spring Auto-Loader (18" Ø platform) | Quote |
| 025-0000-0885-35 | 35,000 lb Load Cell with Spring Auto-Loader (18" Ø platform) | Quote |
| 025-0000-0885-50 | 50,000 lb Load Cell with Spring Auto-Loader (18" Ø platform) | Quote |
| 025-0000-0254-01 | 1,000 lb Interchangeable Load Cell (12" Ø platform) | Quote |
| 025-0000-0254-02 | 3,000 lb Interchangeable Load Cell (12" Ø platform) | Quote |
| 025-0000-0254-05 | 6,000 lb Interchangeable Load Cell (12" Ø platform) | Quote |
| 025-0000-0254-10 | 10,000 lb Interchangeable Load Cell (12" Ø platform) | Quote |
| 025-0000-0254-20 | 20,000 lb Interchangeable Load Cell (12" Ø platform) | Quote |
| 025-0000-0254-30 | 35,000 lb Load Cell (18" Ø platform, integrated TUL ) |
Quote |
| 025-0000-0254-50 | 50,000 lb Load Cell (18" Ø platform, integrated TUL ) |
Quote |
| Accessories | ||
| 025-0000-0894-00 | Spring Squareness Tester | Quote |
| 025-0000-0259-00 | Spring I.D. Support Accessory Package | Quote |
| 025-0000-0258-00 | Extension Spring Clevis for 20,000 lb Load Cell | Quote |
| 025-0000-0258-01 | Extension Spring Clevis for 35,000 lb Load Cell | Quote |
| 025-0000-0464-01 | Inkjet Printer (Includes USB Cable) | Quote |
| Installation / Training | ||
| 100-0000-0006-00 | On-Site Installation & Training | Quote |
